Regarding asphalt testing equipment, common problems encountered in laboratory or field use mainly focus on equipment performance, operation, maintenance, data accuracy, and standard compatibility. I've compiled a list of common issues and brief explanations for you.
Number | question | reason | Solution |
1 | Equipment accuracy and stability | Unstable temperature control system;Insufficient accuracy of the vibration table or loading device;Aging of the sensor. | Regularly calibrate the temperature control system and sensors;select high-precision equipment;maintain stable equipment operation. |
2 | Improper operation led to significant discrepancies in experimental results. | Inadequate understanding of experimental standards;cumbersome operating procedures;insufficient training. | Develop standard operating procedures(SOPs);organize operational training;automate key steps as much as possible. |
3 | Equipment prone to failure,downtime affects experiments | Wear and tear on mechanical parts;lack of maintenance of heating elements or temperature control systems;high humidity or dust levels in the laboratory. | Establish a regular maintenance system;replace worn parts;improve the experimental environment. |
4 | Uneven specimen preparation affects test results. | Inadequate asphalt mixing;uneven mold filling;substandard curing conditions. | Mix thoroughly using a mixer;fill in layers and compact with a vibratory tap;strictly control curing time and conditions;sample preparation should be performed according to ASTM/AASHTO/JTG standards,etc. |
5 | The test data differed significantly from standards or other laboratory data. | The equipment model or test method does not fully match the standard;there are differences in experimental conditions. | Confirm that the equipment meets the standards and specifications;adjust the experimental conditions to be consistent with the standards;verify the standard requirements before each test;record environmental parameters. |
6 | Incomplete data records make statistical analysis difficult. | Manual recording;incomplete software interface | Use electronic records or a laboratory management system(LIMS);back up data regularly;retain data for at least 5 years;ensure report content is traceable. |
7 | Temperature,humidity,vibration,or contamination can affect experimental results. | Unstable laboratory environment control | Install a constant temperature and humidity chamber or environmental monitoring system;isolate vibration sources;environmental monitoring data should be recorded synchronously with experimental data. |
